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Roof Decking Repair

Replace rotted plywood or OSB decking discovered during tear-off. Per-sheet pricing, not vague allowances.

What We Do

Roof Decking Repair

Rotted decking is the #1 hidden cost on a roof replacement. We probe every plywood sheet during tear-off and replace rotted sections before the new roof goes down. Per-sheet pricing is included in every quote — no surprise change orders.

By Precision Roofing & Exteriors — Licensed NJHIC Contractor·Reviewed

Roof decking is the structural panel underneath your shingles — usually 1/2" or 5/8" plywood (newer homes) or OSB (newer construction). When it rots, the shingles above lose their anchor and the roof loses its weatherproofing. Rotted decking is the #1 hidden cost on a roof replacement and the single biggest source of change-order disputes between homeowners and roofers in NJ.

We handle it differently. Every quote we issue includes a per-sheet allowance for decking replacement, so the homeowner knows the price before tear-off starts. During strip, we probe every plywood sheet for soft spots, photograph any replacement needed, and apply the per-sheet rate from the original quote — no surprise multipliers, no "emergency" pricing on day-of.

Where decking rots — common NJ patterns

Eaves. By far the most common rot zone on NJ roofs. Caused by ice-dam meltwater backing up under shingles on roofs without code-compliant ice & water shield (NJ R905.1.2 requires 24" past the inside wall plane). Older NJ homes (pre-2000) almost universally have eave decking rot to some degree.

Valleys. Open-metal valleys can leak at fasteners; closed-cut valleys can leak through the lap seam. Rot follows the valley line down to the eave.

Around chimneys. Specifically behind the chimney, where the cricket/saddle should be but often isn't on NJ chimneys over 30" wide. Water pools behind the chimney, finds its way through failed step flashing or counter flashing, and rots the deck.

Around skylights. The uphill side of the skylight curb is the failure zone — flashing fails, water backs up, decking rots within 3-4 feet of the skylight.

Pipe penetrations. Where the original pipe boot has cracked from UV. Water runs down the pipe and into the deck around the boot opening.

Wall intersections (where the roof meets a vertical sidewall, on dormers, second-story additions, etc.). Failed step flashing lets water in behind the siding, where it rots the deck along the wall line.

Vent penetrations. Bathroom and kitchen exhaust vents that vent into the attic rather than to the exterior cause condensation that rots deck under the vent location.

How we identify and replace rotted decking

During tear-off, every sheet gets probed with a screwdriver or awl. Sound plywood resists the probe; rotted plywood lets the tool sink in. We mark every section that fails the probe test with chalk before deciding cut lines.

Replacement cuts get squared to the nearest framing member so we land all the edges on solid framing (rafters or trusses). This is the difference between a code-compliant repair and a quick patch. NJ Uniform Construction Code requires all panel edges to be supported.

New decking matches existing thickness (typically 1/2" CDX plywood or 5/8" CDX plywood — never OSB for replacement on a rotted area; OSB doesn't accept water as forgivingly as plywood and complicates future inspections).

Nail pattern per code: 8d common nails, 6" on center at panel edges, 12" on center in the field (per NJ Uniform Construction Code and IRC R803.2.3). This is the spacing that resists wind uplift; production crews often skip this, especially on the field nailing.

Every replaced section gets photographed before the new underlayment goes down — photos delivered to the homeowner as part of the final job documentation. This protects both parties on warranty and resale.

After decking replacement, the cause of the rot gets addressed too — new ice & water shield at eave rot zones, new flashing at chimney/skylight rot zones, new pipe boots at penetration rot zones. Otherwise the deck rot just comes back.

How decking is priced

Per-sheet pricing. Every quote we issue includes a per-sheet decking allowance — typically based on 1/2" CDX plywood at full sheet size (4×8). The homeowner sees the rate in writing before tear-off and pays exactly that rate × the number of sheets actually replaced.

Smaller patches (less than a full sheet) get charged at half-sheet or quarter-sheet rates depending on size. We don't charge full-sheet rates for patches — the homeowner only pays for the actual material used plus the labor.

Major structural rot (multiple sheets, rotted rafter ends, or signs that the original framing has failed) becomes a separate scope. We stop work, document the conditions, and provide a written change-order with the homeowner's approval before continuing. This is rare — most NJ residential roofs have surface-level deck rot, not structural framing rot.

Sheathing upgrade from OSB to plywood. Some homeowners ask for plywood replacement of OSB during a re-roof. We can do it, but it's a separate line item from rot repair — full re-sheath at a per-sheet rate × every sheet of the roof.

Our Process

  1. 1
    Initial inspection + decking allowance in quote
    During the pre-job inspection, we visually assess decking from the attic where possible (looking for water staining, sagging, soft spots) and quote a per-sheet decking allowance based on the home's age, ventilation, and ice-dam history. Worst-case estimate explained upfront.
  2. 2
    Tear-off + probe
    During strip, every plywood sheet gets physically probed for soft spots. Failed sections are chalked. Photos taken for homeowner records.
  3. 3
    Square + cut + replace
    Failed sections get squared cuts to the nearest framing member, new plywood installed, 8d nail pattern at 6" edge / 12" field per code. Replacement plywood thickness matches existing.
  4. 4
    Address the cause
    Eave rot gets full ice & water shield install. Chimney rot gets cricket/saddle install plus new flashing. Skylight rot gets new flashing kit. Penetration rot gets lifetime EPDM pipe boots. Don't put new decking in without fixing what rotted it.
  5. 5
    Document + bill
    Photos of every replaced section delivered to homeowner with the final job packet. Decking billed at the per-sheet rate from the original quote — no surprises.

Materials We Use

1/2" CDX plywood (4×8 sheet)
Standard residential decking thickness for most NJ homes built 1970-2000. Construction-grade Douglas fir or southern yellow pine, exterior glue. Replaces failed sections during tear-off.
5/8" CDX plywood (4×8 sheet)
Heavier decking thickness for some newer NJ construction and for roofs requiring extra structural capacity (heavy snow loads in Sussex/Warren, or tile/slate-rated installs).
8d common nails (galvanized)
Code-specified fastener for plywood decking. 6" on center at edges, 12" on center in the field per NJ Uniform Construction Code R803.2.3. Standard on every decking replacement we do.
H-clips for unsupported panel edges
Used between rafters when a new sheet doesn't land on a framing member at one edge. Maintains code-required edge support. Installed where needed during sheet replacement.
Ice & water shield (GAF WeatherWatch)
Goes back over freshly replaced eave decking as part of the cause-fix step. Required by NJ R905.1.2 — most eave rot is caused by missing or insufficient ice & water shield originally.
Polyurethane construction adhesive (Liquid Nails Heavy Duty)
Applied between new plywood and framing to supplement nailing and stiffen the deck. Adds wind-uplift resistance and reduces deck squeak.
Key Benefits

The Precision Difference

    Per-sheet pricing in original quote
    Probe every sheet during tear-off
    Plywood or OSB replacement
    Properly nailed pattern per code
    Photographed for the homeowner's records
    No surprise change orders
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Frequently Asked Questions

About Roof Decking Repair in NJ

How do you price decking replacement?+
Per-sheet pricing on a 4×8 sheet of 1/2" or 5/8" CDX plywood. Every quote we issue includes the per-sheet rate in writing before tear-off starts — the homeowner sees the rate and pays exactly that × the number of sheets actually replaced. Smaller patches charged at half-sheet or quarter-sheet rates. No surprise multipliers on day-of work.
How much decking will my roof need replaced?+
Depends entirely on the home's age, ventilation history, and prior ice-dam exposure. Newer homes (post-2000) typically need 1-3 sheets total. Older homes (pre-1980) without code-compliant ice & water shield can need 5-15 sheets at the eaves alone. We estimate worst-case in writing on every quote so the homeowner knows the upper bound before work starts.
Can you tell how much decking is rotted before tear-off?+
Partly. We inspect the attic underside for water stains, sagging, or soft spots, and we look at the eaves from outside for visible deflection. But until the shingles come off, we can't be 100% certain. That's why we quote a per-sheet decking allowance upfront — so there's no debate during tear-off about what the rate is.
Do you use plywood or OSB for replacement?+
Plywood (CDX) for replacement on a rotted area. OSB is acceptable per code on new installs but doesn't handle moisture as forgivingly as plywood, and rotted areas tend to be moisture-prone zones. Using plywood for replacement (even on an OSB-sheathed roof) is more conservative.
What if there's more rot than expected?+
If we discover more rot during tear-off than the original quote anticipated, we stop work and call the homeowner with a documented change order before continuing. Pricing remains at the per-sheet rate from the original quote — we don't change rates mid-job. Major structural rot (multiple sheets, rotted rafter ends) is rare but gets handled as a separate scope with the homeowner's written approval.
Why is my decking rotted in the first place?+
Usually one of three causes: (1) ice-dam meltwater backing up under shingles on a roof without code-compliant ice & water shield at the eaves; (2) ongoing flashing leak at chimney, skylight, or sidewall that went undetected for years; (3) attic ventilation problems causing condensation. All three are addressed during the re-roof — we don't put new decking in without fixing the cause.
Service Area

Serving All 21 New Jersey Counties

We service Atlantic County, Bergen County, Burlington County, Camden County, Cape May County, Cumberland County, Essex County, Gloucester County, Hudson County, Hunterdon County, Mercer County, Middlesex County, Monmouth County, Morris County, Ocean County, Passaic County, Salem County, Somerset County, Sussex County, Union County, Warren County. From our Garfield, NJ shop we cover the entire state — same-day measurement available in Bergen, Passaic, Essex, Hudson, Morris, Union, and Middlesex; next-day in Monmouth, Ocean, Mercer, Somerset, and Hunterdon; 2-day for Atlantic, Burlington, Camden, Cape May, Cumberland, Gloucester, Salem, Sussex, and Warren.

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